SunLuner Nonwovens
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Nonwoven Film Lamination Service

Contract Service — Partner Processing

Medical, hygiene & industrial laminates — any nonwoven substrate + PE/PP film, up to 3.2 m wide.

We laminate virtually any nonwoven base — our own spunlace, spunbond, needle-punched or customer-supplied rolls — into fluid-resistant, waterproof or reinforced materials. Depending on your end use, we run hot-melt adhesive bonding (micro-dot application that keeps the fabric soft and breathable) or extrusion coating for maximum barrier. Processing takes place at our trusted partner facility, managed end-to-end and quality-controlled by SunLuner.

Lamination photo coming soon

Laminated Product Range

Three application families built on one platform: our spunlace + film lamination.

Medical Laminates

Fluid-resistant, breathable laminates for surgical gowns, isolation gowns, drapes and bed sheets.

  • Fluid barrier + moisture vapor breathability
  • Options to AAMI PB70 L3/L4 & EN 13795
  • Antimicrobial / sterile options

Hygiene & Care

Soft-touch spunlace bonded to a waterproof film layer for underpads, bed protectors and sanitary materials.

  • Skin-friendly spunlace topsheet
  • Leak-proof film backing
  • Bulk roll or converted format

Composite Substrates

Spunlace + PE/PP composite rolls for table covers, industrial covers, packaging and reinforced wipes.

  • Hot-melt bonded, reinforced structure
  • Up to 3.2 m finished width
  • Custom roll length & core

Lamination Specifications

Process, parameters and compliance — specified up front, verified per batch.

Base Fabric
Any nonwoven — spunlace, spunbond, needle-punched, or customer-supplied rolls
Lamination Process
Hot-melt adhesive bonding (PUR/EVA) or extrusion coating, point- or full-bond
Adhesive Application
Micro-dot / spray pattern, 8-13 g/m² — preserves hand-feel and breathability
Film Types
PE / PP, 12-50 μm, transparent or colored
Max Width
3.2 m (320 cm) — covers all standard widths
Roll Length
Custom, up to 1,500 m per roll
Peel Strength
Tested to ASTM D903 / ISO 8510, bond-mode records kept per batch
Compliance
Options to AAMI PB70 Level 3/4 and EN 13795 for medical laminates

Managed End-to-End by SunLuner

From substrate selection to delivery, one team owns your program.

01

Substrate Matching

We select the base — our spunlace, spunbond, needle-punched, or your own rolls — matched to your end product and barrier requirement.

02

Hot-melt Bonding

PUR/EVA hot-melt applied in a micro-dot pattern, then heat-bonded at controlled temperature and pressure up to 3.2 m wide. Extrusion coating on request.

03

Slitting & Rewinding

Custom widths and roll lengths with clean, consistent edges and controlled tension.

04

QC & Shipping

SunLuner inspects every batch — peel strength per ASTM D903, barrier check, batch records — then export packs.

Contract Processing, One Point of Contact

Film lamination runs at our trusted partner facility — not on our in-house nonwoven lines. Here is what that means for you:

Independent & Flexible

Any substrate — spunlace, spunbond, needle-punched or customer-supplied — matched to the right partner line per project. No one-size-fits-all.

One Supplier, One Invoice

SunLuner manages substrate supply, partner scheduling, QC and export — the partner facility never appears on your timeline or invoice.

Quality Controlled

Every batch inspected by SunLuner before shipping, with barrier and peel-strength records kept for traceability.

Planning a laminated product line?

Tell us your substrate, film type and width — up to 3.2 m. We'll confirm feasibility and send samples within days.

Get a Lamination Quote