Advanced Spunlace
Manufacturing Process
Five production lines from ANDRITZ and Trützschler. Nine precision-controlled steps.
From fiber feeding to finished rolls — engineered for consistent quality.
9-Step Precision Workflow
Every meter of spunlace fabric passes through nine controlled stages, each monitored for quality and consistency. Click any step to learn more.
Key Processes in Detail
Three stages define the quality of spunlace fabric. Here's how we control them.
Hydroentanglement
The core of spunlace technology
High-pressure water jets entangle fibers to create a strong, uniform fabric without chemical binders. This is the defining step that gives spunlace its superior softness and strength.
- Water Pressure
- 50-150 bar
- Jet Density
- 1,676 nozzles/m
- Energy Transfer
- ≤ 500 kWh/ton
- Water Recycling
- ≥ 85%
Drying & Thermal Bonding
Precision moisture and bonding control
After hydroentanglement, the fabric passes through cylinder dryers that remove moisture and set the final fabric properties. Temperature and residence time are tightly controlled to achieve target bulk, hand-feel, and dimensional stability.
- Drum Temperature
- 120-180°C
- Residence Time
- 2-8 sec
- Exit Moisture
- ≤ 3%
- Width Tolerance
- ± 2 cm
Metal Detection & Quality Assurance
100% inline inspection
Every roll passes through inline metal detectors and foreign-object scanners before winding. This ensures compliance with HACCP and medical-grade contamination standards.
- Fe Sensitivity
- ≥ 0.8 mm
- Non-Fe Sensitivity
- ≥ 1.0 mm
- SS304 Detection
- ≥ 1.2 mm
- Inspection Rate
- 100%
See Our Production Lines in Action
Watch the complete spunlace manufacturing process — from fiber feeding to finished rolls.
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